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Schoeller Allibert

Industrial Manufacturing

Innovating your logistics for a better world

Schoeller Allibert

45 years of innovative solutions for Industrial Manufacturing

Since 1985 future-proof solutions for industrial manufacturing

Schoeller Allibert solutions for industrial manufacturers cover market sectors as diverse as aerospace, chemicals, electronics, pharmaceuticals, recycling, textiles, etc. Although manufacturing very different products, all industries have similar needs regarding handling, storage and delivery requirements for both components and finished products.

As Europe’s largest manufacturer of plastic containers and reusable transit packaging (RTP), Schoeller Allibert supply a wide range of products to meet the storage, handling and distribution needs of all industries – helping our customers to speed handling operations, reduce logistics costs and eliminate packaging waste.

Since 1985 future-proof solutions for industrial manufacturing

Our Solutions include tough stacking containers, tamper-evident attached-lid containers (ALCs) for secure distribution, heavy-duty rigid and folding large containers (FLCs), pallets and dollies - all designed to protect small large or awkwardly shaped components, speed delivery of goods and, with foldable or stackable units, save valuable space on return journeys.

Manufactured to precise dimensions, to fit and function seamlessly with all handling equipment, Schoeller Allibert containers are the ideal handling medium for automated warehouses and distribution centers. They promote a reliable and consistent flow, withstanding heavy unit loads and allow fast movement through automated storage and retrieval systems.

Off the shelf or bespoke sustainable packaging solutions


With more than 50 years experience in developing industrial reusable packaging Schoeller Allibert offers standard solutions that meet most industrial manufacturing segments logistics requirements.

Should a specific application require new or bespoke packaging, our innovation department will design, develop and test a customized reusable packaging solution to meet your needs.

Discover our packaging solutions for industrial manufacturing:



Small Industrial components and parts handling and logistics:

Small Industrial components and parts handling and logistics

System 9000

Smart, compact design uses space efficiently and contributes to an attractive working environment. While keeping your small part storage tidy, our ranges of storage trays, modular bins and storage bins maximize storage space with a smooth external profile and optimal dimensions of shelves. The design includes smart ergonomic and safety features.

1. The broadest range of sizes and models on the market.

2. Rigid and durable design.

3. Bins and trays are designed to ensure easy identification.

4. Bins and trays are designed for safe access and picking of the content.

5. Neat, high finish design in basic blue, red and yellow.

6. Space efficiency, with units designed for maximum storage volume and no waste space in between.

Utilizing storage space for FAAC Nordic AB

CUSTOMER

FAAC Nordic is part of the global FAAC Group which is represented in more than 70 countries around the world. FAAC Nordic has two main business areas, automatic control for swing doors and sliding doors and automatic control for gates and industrial doors.

BACKGROUND

The automatic control units and its mechanic produced by FAAC Nordic AB contain of many small parts. tidy small part storage is important for efficient production. The growth of the company demanded a solution that enabled fast retrieval and optimized space.

SOLUTION

FAAC Nordic AB choose System 9000 from Schoeller Allibert because a square design of the boxes which optimizes the internal volume at the same time maximizes the space on shelf. Reducing the empty space between the bins and trays the storage where made compact and gave space for additional production and storage. System 9000 have the broadest range of sizes and accessories which enable storage of all small parts required for their products.

BENEFITS
  • Optimizing storage space.
  • Enable good storage structure of small parts.
  • Improve ergonomic of small part picking.
  • Stable boxes improve safer work environment.
  • Durable boxes and designed for a long lifetime.

Small Industrial components and parts handling and logistics

Stackable R-KLT and RL-KLT containers

For efficient component flow

Our stackable R-KLT and RL- KLT containers are designed to satisfy the high demands of automated logistics and material handling systems. Available in five sizes, with optional lids, these containers are light weight and offer large internal volumes. Each container is compliant to VDA automotive standard

1. Rigid and rugged design.

2. Integrated label holders for easy marking.

3. Available in dimensions from 5 L to 48 L volume.

4. Lids are available as option.

5. All models inter-stack to produce a compact and stable pallet load.

Pallet covers

Safe and secure transportation

Pallet covers are available in two sizes matching standard pallet footprints 1200x800 mm and 1200x1000 mm. They fit over the pallet load to create a secure unit for either storage or distribution.

1. Durable design.

2. Protects the content.

3. Dimensioned for standard pallet footprints.

4. Securing the load on the pallet with attached straps.

Plastic Pallets

Heavy duty 800x1200 and 1000x1200 plastic pallets

Plastic pallets provide the most solid, cost effective foundation for your cargo operations. Made of heavy grade PPC/HDPE, their durability, light weight and provide a better return on investment than traditional wooden pallets.

1. Constant tare weight.

2. No splinters, dirt or moisture retention.

3. Hygienic- easy to clean.

4. No need for fumigation or pre-treatment.

5. Available as light weight, medium duty, heavy duty.

6. 3 and 5 runners models for up to 1200 kg racking load.

A flexible RTP solution for HGF and Roxtec

CUSTOMER

Halmstad Gummifabrik, HGF, is a Swedish company supplying automotive, energy, marine & offshore, mining, sealing and sports equipment manufacturers with TPE and rubber products. HGF make products such as membranes, carpets, sealants and gaskets.
Roxtec is a worldwide supplier of flexible cable and pipe seals which ensure safety, efficiency and operational reliability in a wide range of applications

BACKGROUND

HGF used to ship finished goods on wooden pallet with pallet collar to Roxtec but with an increased demand for on-time deliveries and implementation of LEAN production, HGF and Roxtec had to find a new transport packaging solution. The new solution had to be flexible to changes in production volumes ergonomic for the operator, support traceability, be cost efficient and be reusable with a long life span.

SOLUTION

HGF and Roxtec choose stackable KLT containers and plastic pallets with lids from Schoeller Allibert. The solution is a 100 % a flexible RTP solution that can be configured based on current demands. It also correspond better to their environmental policies and at the same time improve ergonomics for the operators.

BENEFITS
  • Support LEAN production and on-time deliveries.
  • Flexible for changes in production demands.
  • Improved ergonomics with less bending when picking.
  • Recyclable and reusable reducing the environmental foot print.
  • Customer name and logo printed containers and bar code labels ensure 100% reliable track and trace.

Small Industrial components and parts handling and logistics

Attached Lid Containers (ALCs)

1. ALCs include an integral hinged lid and tamper-evident security to reduce losses & deter theft of high-risk or high-value goods in transit.

2. ALCs are very popular for all sorts of non-food products such as clothing, electrical products, pharmaceuticals, etc.

3. Smooth sides and attached-lid protect contents, while tamper-evident security (fitted with seal at both ends) deters theft.

4. Strong and impact resistant, ALCs typically stack seven high carrying a unit load of up to 35Kg and nest to 75% saving valuable space on return transport.

5. Strong smooth base is compatible with all type of automated handling equipment. Lids hang vertically when open to prevent catching on conveyor sides. Identification options include RFID, drop-in card holders, textured areas (for easy removal of adhesive labels) and recessed areas to protect barcodes.

Universal dolly

1. Wheeled dollies provide a convenient solution for moving RTP throughout the supply chain, and between workshops or manufacturing sites.

2. The 800x600mm Universal Dolly carries two stacks of 600x400mm crates and can be loaded to 500Kg. 14 sprung pop-ups safely secure loads.

3. A unique flip-out extension enables carrying nested ALCs (which exceed 400mm width with lids open).

3. An optional clip on/off handle eases manual handling operations.

Health care Plastic packaging manufacturing

INITIAL SITUATION

Our Customer is among the top 10 global packaging companies, 90% of their activity being dedicated to the beverage industry.
The health care division manufactures small plastic bottles for pharma industry at 15 sites. Initially bottles were shipped and transferred in cardboard boxes stacked on wooden pallets which posed a contamination risk during stock transfers and at customers’ manufacturing sites.

SOLUTION

Kaiman ALC and Universal dolly (800x600) After 3 months trial the solution was approved by both QHS and logistics.

BENEFITS
  • Flexible and secure storage and logistics solution.
  • Boxes: tamper-evident. Smooth easy to clean. No more contamination and quality claims.
  • Universal Dolly: carries piles of boxes, either stacked or nested empty ones with open lids, thanks to the unique deck extension.
  • Swivel wheels make handling easy. Break on one wheel for 100% safety.

Small Industrial components and parts handling and logistics

Attached Lid Containers (ALCs)

1. ALCs include an integral hinged lid and tamper-evident security to reduce losses & deter theft of high-risk or high-value goods in transit.

2. ALCs are very popular for all sorts of non-food products such as clothing, electrical products, pharmaceuticals, etc.

3. Smooth sides and attached-lid protect contents, while tamper-evident security (fitted with seal at both ends) deters theft.

4. Strong and impact resistant, ALCs typically stack seven high carrying a unit load of up to 35Kg and nest to 75% saving valuable space on return transport.

5. Strong smooth base is compatible with all type of automated handling equipment. Lids hang vertically when open to prevent catching on conveyor sides. Identification options include RFID, drop-in card holders, textured areas (for easy removal of adhesive labels) and recessed areas to protect barcodes.

Universal dolly

1. Wheeled dollies provide a convenient solution for moving RTP throughout the supply chain, and between workshops or manufacturing sites.

2. The 800x600mm Universal Dolly carries two stacks of 600x400mm crates and can be loaded to 500Kg. 14 sprung pop-ups safely secure loads.

3. A unique flip-out extension enables carrying nested ALCs (which exceed 400mm width with lids open).

3. An optional clip on/off handle eases manual handling operations.

Leading European Clothing company

INITIAL SITUATION

The customer needed a container for storage, order preparation and delivery of clothing from DC to retail stores.

SOLUTION

Goods arrive at the DC from suppliers in bulk packaging and are decanted into Integra ALCs in suitable batch sizes to be stored on racking system and then delivered out to stores.

BENEFITS

The main benefits include the container’s compact size and its ability to nest, saving 70% volume on return transport and storage. The containers also enable fast stock replenishment in store without disturbing customer activity.
The integral lid provides additional benefits as it cannot become separated from container and lost, and can be fitted with tamper-evident security seals to protect attractive contents from opportunist theft. The lid also protects contents from rain, dust and dirt.
The container has good ergonomics, is compatible with conveyor belts and has multiple labelling possibilities.

Small Industrial components and parts handling and logistics

Tellus

A classy volume saver

Available in 4 footprints and a wide variety of volumes, Tellus is a popular choice for industrial manufacturing segments. Optimized interior volume, smooth sides and base makes it suitable for conveyors. Deep handgrip improves operators comfort. Containers can be fitted with label areas Several lids are available including a foldable variant allowing nesting.

1. Comfortable hand grips.

2. Optional lids are available.

3. Stackable with and without lid.

4. Nestable saving 70% space.

5. Cost efficient solution as returnable transit packaging.

6. Available from 15L to 87L.

7. Smooth surfaces and no ribs for easy cleaning.

Improving handling efficiency for world leader in outdoor power products

CUSTOMER

Husqvarna Group is the world's largest producer of outdoor power products including robotic lawn mowers, garden tractors, chainsaws and trimmers. The Group's products and solutions are sold in more than 100 countries.

INITIAL SITUATION

Husqvarna production in Huskvarna, Sweden manufacture chainsaws. Parts and systems were transported in wooden boxes from internal warehouses and subcontractors to the assembly line in Huskvarna. This packaging solution was dirty, absorbed moisture, operators were at risk because of splinters and dirt, needed large storage space, Wooden crates were heavy and noisy in operation.

SOLUTION

TELLUS, Stack/nest container. contributes to a cleaner working environment, reducing risk for injuries and increasing efficiency The plastic RTP solution is also environmentally friendly with a long life span.

BENEFITS
  • Stacking and nesting container saves 70 % when empty reducing transport cost and storage space.
  • Made of polypropylene for durability and strength.
  • 100 % recyclable at end of life.
  • Decrease noise while in operation compared to wood and metal.
  • Constant tare weight saving transport cost.
  • Free form splinters, moist and dirt contribute to a cleaner work environment.

Small Industrial components and parts handling and logistics

Mail handling and distribution containers

Durable and innovative design for modern mail systems

Schoeller Allibert has developed containers for mail service providers around the world for many years. These products are extremely durable and rugged to withstand heavy duty handling year after year. Many of these plastic containers can be stacked and nested and there are lids available if required. As they were originally designed for automated handling, holders for bar code labels or other coding methods are standard.

1. Suitable for automated handling.

2. Durable and rugged design protecting the content.

3. Comfortable hand grips.

4. Special areas for labels and other identification tags.

5. Stack/nest for efficient reverse logistics.

6. Lids are available as option.

7. Mail service providers logotype can be printed on containers.

Typical postal Crates application in Balkan Region

Mail service providers, are constantly faced with the challenge of improving mail delivery systems.

INITIAL SITUATION

Electronic sorting equipment, cost efficiency and heavy duty handling in multi-trip transport places high demand on the mail container solution. A mail service provider in the Balkan region recently faced the challenge to change their present mail handling system with manual sorting, bags of fabric, cardboard boxes and metal containers to a modern mail handling system.

SOLUTION

The mail service provider decided to choose a solution based on three sizes of mail containers with lids to face each step in the mail handling process. The plastic containers are strong but still light weight, they protect the content and improves the ergonomic for the operators.

BENEFITS
  • Less space needed for storage.
  • Easier handling for operators thanks to ergonomic design.
  • Cost efficient.
  • Sustainable and recyclable.
  • Protecting the content.
  • Light weight.
  • Durable and rigid design.

Small Industrial components and parts handling and logistics

> Packaging Solutions > Small Industrial components... > Specific industrial solutions > Automated storage and distribution solutions

Automated storage and distribution solutions

Stacking containers for automated handling systems

1. The warehouse solution. Eureka and LWB containers are designed to the close tolerances demanded by automated handling equipment.

2. Both ranges carry heavy loads, of up to 50 Kg, and work seamlessly with highly automated systems including conveyors, automated storage & retrieval systems (ASRS), mini-load systems, robot handling/pick & place, horizontal & vertical carousels, etc.

3. Reinforced base provides smooth operation on conveyors and remains flat to ensure close tolerances required by automated handling equipment.

Small industrial components

INITIAL SITUATION

Our Customer is small components supplier to many non food industrial customers in Europe. They were Initially using static storage racks, wooden pallets and cardboard boxes. Fast growing volumes and number of orders made it necessary for them to install a fully automated storage and order preparation system.

SOLUTION

LWB and Eureka double smooth base Euro stacking boxes range. Carrying up to 50 kg unit load on racking with less than 3 mm base deflection over long term storage .Each container is equipped with a RFID tag for 100% reliable tracking.

BENEFITS

Increased order preparation efficiency due to fast moving containers.
Full tracking, 100% reliable stock and order data thanks to integrated RFID tag.
No more quality claims, with products protected during storage and handling phases.

Small Industrial components and parts handling and logistics

Maestro plastic pallet

A top modern hygienic pallet with optional anti-slip surface on pallet deck and skids improving handling and decreasing the risk of accidents.

1. Constant tare weight.

2. 800x1200 and 1000x1200 footprints.

3. Food contact guaranteed.

4. Heavy duty: up to 2000 kg dynamic load and 1200kg on rack.

5. Smooth surfaces, no ribs, easy to clean.

6. Optional integrated anti-slip additive variant on pallet deck and skids.

Eureka Euro stacking

1. 3 footprints and 16 models to meet all industry needs.

2. Different types of robots grips in the top rim for fully automated use.

3. Rib free and double wall structure in angles: maximized internal volume and full product protection.

4. Large pimple pad areas on 4 sides for easy identification.

5. Clip – on transparent label holders for paper labels.

6. RFID tags special locations.

7. 3 base versions: smooth, ribbed and double welded smooth to adapt to unit loads from 10 to 75 kgs.

8. Optional lids allowing strapping for maximum security of your goods

World leader in animal healthcare products

INITIAL SITUATION

Our customer is the animal health division of a global pharmaceutical group. Both Farm and companion animal care products are manufactured in different sites and transferred according to each country’s needs to national DC for storage and delivered to final professional end users.
Our customer was using one way packaging and wooden pallets. This was causing major issues in the light grey and white workshops.
Tracking issues of packaging units between lab and logistics suppliers were also frequent.

SOLUTION

Maestro pallet 800x1200 with anti slip surface and 4 Eureka euro stacking boxes models in 2 footprints to cover the whole range of product logistics units.

BENEFITS

Specific color for each box model to visualize stock. RFID tag on each box( read write 13,56 Mhz type) for 100% reliable track and trace. Eureka range robot grips speed up utomated handling. Smooth bases and walls keep product integrity. Pimple pad areas on 4 walls allow self adhesive temporary labels.
Maestro Pallets anti slip - runners, improve safety during handling and conveying operations Customer met all objectives and obtained seamless flow of products in internal and external logistics.

Small Industrial components and parts handling and logistics

Maestro plastic pallet

A top modern hygienic pallet with optional anti-slip surface on pallet deck and skids improving handling and decreasing the risk of accidents.

1. Constant tare weight.

2. 800x1200 and 1000x1200 footprints.

3. Food contact guaranteed.

4. Heavy duty: up to 2000 kg dynamic load and 1200kg on rack.

5. Smooth surfaces, no ribs, easy to clean.

6. Optional integrated anti-slip additive variant on pallet deck and skids.

Eureka Euro stacking

1. 3 footprints and 16 models to meet all industry needs.

2. Different types of robots grips in the top rim for fully automated use.

3. Rib free and double wall structure in angles: maximized internal volume and full product protection.

4. Large pimple pad areas on 4 sides for easy identification.

5. Clip – on transparent label holders for paper labels.

6. RFID tags special locations.

7. 3 base versions: smooth, ribbed and double welded smooth to adapt to unit loads from 10 to 75 kgs.

8. Optional lids allowing strapping for maximum security of your goods

A safe material handling solution for pharmaceutical company

CUSTOMER

World leader of Pharmaceutical industry our customer develops and manufactures a wide range of health care products for oncology, immunology, neuroscience, infectious diseases and vaccines.

BACKGROUND

Our Customer is using automated storage and order preparation system with trans stocking robots. Their material handling solution are based around cardboard boxes with aluminum pallets. The solution causes several issues such as user unfriendly handling of heavy pallets, goods sliding off pallet deck and risk of injure operators, aluminum pallets slips on conveyor roles causing in efficiency and the pallet also damage the floor.

SOLUTION

Schoeller Allibert offered Maestro Alligrip plastic pallet based on the requirement to improve safety and avoid damage. Pallet deck is 100% anti slip as well the skids which improves the safety for operators and the pallet load, plastic boxes and cardboard.

BENEFITS
  • Safer working environment.
  • Improved material handling efficiency.
  • Less damaged goods and infrastructure.

Large Industrial components and bulk handling and logistics:

Large Industrial components and bulk handling and logistics:

Magnum Optimum

1. The most efficient reverse logistics solution

With the lowest folded height on the market, Magnum Optimum stacks 8 high when folded inside a standard truck and up to 10 high in a Jumbo; offering a 25% space saving over any competing FLC.

2. Optimized storage, handling and distribution

Magnum Optimum offers outstanding mechanical performance; up to 750 kg unit load for standard models and up to 1 ton for reinforced base versions. Stacking load up to 3,200 kg or 4/1.

3. Ergonomics and operator friendliness

Non sequential folding and smooth easy to use locking devices make Magnum Optimum efficient and easy to handle on the shop floor. Smooth internal and external walls surfaces protect products and operators from damage or injury.

Caps and closures manufacturing market leader

INITIAL SITUATION

Our customer has 22 manufacturing sites in 19 different countries. They manufacture caps and closures for bottled water and other liquid food along with products for the health care industry. Products were delivered in one way bulk packaging, on wooden pallets, making it necessary to unload, unpack and repack before being transferred to final customer packaging lines for hygiene and safety reasons.

SOLUTION

Magnum Optimum with drop door on sides for easy access for both loading and unloading. Smooth, clean and strong.

BENEFITS

Highest ratio of all FLC on the market enables important savings on empties transport (+25% FLCs in a truck) Carbon footprint is then lowered. Optimized internal volume thanks to smooth welded walls, increases the caps and closures units number in each container. Less handling, less labor needed for operators as MO can be used inside end of line packaging workshops to serve packaging machines.

Large Industrial components and bulk handling and logistics:

For challenging supply chain demands

From lightweight to heavy duty, available in 3 standard footprints, our foldable large containers have been especially developed for long distances and a large number of return trips, maximizing cost savings and lowering carbon footprint.

1. Stability and safety in stacking.

2. Low and constant tare weight.

3. Easy maintenance.

4. Identification/label holder options.

5. Smart design and reinforced rib structure.

6. Lids and dust covers.

7. Access doors.

Reducing cost for Else Kablo Ve Plastik San. A.S

CUSTOMER

Else was established in 1978 and are the largest manufacturer in Turkey of spiral hoses with a capacity of more than 50 million meters of spiral hoses a year. Else supply spiral hoses to producers of household appliances as well other industries such as health care, furniture and consumer durables areas.

BACKGROUND

Else used carton boxes but the handling of one way packaging created extra costs and at the same time the content wasn’t enough protected. Else were interested to change packaging solution to achieve better cost efficiency and to set a higher quality of packaging of goods.

SOLUTION

Schoeller Allibert offered a returnable packaging solution of foldable pallet containers. The solution reduces the supply chain cost every year at the same time reduce amount of damaged goods, it also increased free storage space and improve their overall material handling efficiency.

BENEFITS
  • Financial benefits such as cost savings.
  • Less space needed for empty packaging storage.
  • Higher customer satisfaction.
  • Improved ergonomic.
  • Efficient material handling.

Large Industrial components and bulk handling and logistics:

Robust, hygienic and stable

Big Box range is designed for long term storage and short haul transport applications. Smooth curved surfaces protect content and provide optimized internal volume unit load up to 500 kg and up to 4500 kg stack load for 1200x1000 mm footprint, make our Big boxes a versatile bulk container. Multiple options are available including skids, feet or wheels fitted on base.

Protective cover

Optional lid provides the load with a full 360 degree protection. Lids allow stacking and are compatible with strapping.

1. Constant tare weight.

2. Curved smooth walls optimize internal volume.

3. Durable and protective design.

4. Taps are available as option.

5. 1200x800 mm and 1200x1000 mm footprints.

A durable solution for Kontrollhudar International AB

CUSTOMER

Kontrollhudar International – KHI, since its establishing in 1947 has worked with high-quality processing of hides and skins for shoes and clothes, for the international markets. They have over the years developed a unique position as a partner on each stage of the processing chain.

BACKGROUND

KHI had to find a solution that could withstand the weight of unprocessed animal hides during transport from slaughter houses to the hide process plant. The solution had to be durable, easy to keep clean and cost efficient.

SOLUTION

KHI choose Big Box from Schoeller Allibert which is a popular durable solution for food processing customers. KHI has built their supply chain all around the use of the Big Box. The solution is easy to clean and skids are easy to replace if dmaged.

BENEFITS
  • Stable and durable.
  • Long lasting and cost efficient.
  • Easy to maintain.
  • Easy to clean.

Fluid handling & logistics solutions:

Fluid handling & logistics solutions

Pails ROPAC

Ropac® UN Liquid pails are easy to handle and can help reduce packaging consumption. Their strength derives from features such as the strong side wall and the polygonic protection collar, which ensure an exceptionally high level of stability on pallets and during transportation.

The innovative Ropac® UN Solid Pails are made in 100% virgin HDPE. Certified for the transport of hazardous goods in Class Y and Z (Packing Group II and III) these solutions are the best choice for high value goods within the chemical and fine chemical industries.

1. UN certified pails.

2. Strong design.

3. Good stability.

4. Lids with high quality sealing.

5. Tamper evident features.

6. Pails for solid content are available from 3 L to 32 L.

7. Pails for liquid content are available from 5 L, 10 L and 20 L.

8. Stackable with content.

9. Nestable when empty.

A dent and rust free solution for CHROMAFLO Technologies

CUSTOMER

CPSColor and Chromaflo Technologies merged in 2013 to become one of the largest independent global suppliers of chemical and pigment dispersions to the thermoset composites and architectural & industrial paint and coatings industries. Chromaflo Technologies’ range of brands includes more than 200 product lines and 7,000 products.

BACKGROUND

In 2012, CPSColor (NL) acquired the small Swiss company PINOVA, which were buying ROPAC® 15 liters plastic packaging. This gave the opportunity to CPSColor to benchmark the metallic containers used to pack their Colorants Division products against the ROPAC® plastic packaging After a complete field tests campaign.

SOLUTION

The robustness of the ROPAC® packaging combined with its dent & rust free properties resulted in CPSColor decision to replace an important part of their metallic containers in use with ROPAC® plastic packaging. The first delivered ROPAC® 15 liters were extended to a wider range of ROPAC® 5, 6 and 10 liters packaging currently in use in their plant.

BENEFITS
  • Robust.
  • Dent and rust free.

Fluid handling & logistics solutions

Combo Life – Foldable plastic IBC for fluid handling

Combo Life is a large, foldable pallet container (dim 1155x1155x1132mm) with a sterile liner bag inside to hold 1000 liters of product. The packaging system ensure safe and hygienic transport and storage of liquid good but which also reduces costs compared to traditional alternatives. The solution is returnable, reusable and reduces the use of packaging material.

1. Simplified handling.

2. Lower cost per trip.

3. Economical use of packaging material.

4. Reduces the environmental foot print.

5. An aseptic solution.

Safe packaging for vegetal and mineral substances Specialist

The pharmaceutical industry handles a wide range of liquid products. Schoeller Allibert Combo Life is the perfect plastic foldable IBC fro this application. Our customer is developing vegetal and mineral ingredients for the cosmetic, nutraceutic and food markets. the substances are shipped from Europe to French Polynesia and then back to Europe.

BACKGROUND

The customer had a fleet of rigid IBCs, in addition they also used carton + liner which regularly failed during long distance transports. The quality department requested a safer packaging with no risk of contamination. The new solution also had to maximize space saving when empty.

SOLUTION

Combo Life IBC with liner bag was the solution recommended by Schoeller Allibert. The aseptic filling and discharge of the liquid product eliminated the risk of contamination and the robust foldable pallet container protects the linerbag from external damage. Empty Combo Life container are folded and stacked maximizing return transport cost savings...

BENEFITS
  • Simplified handling.
  • Reduced cost per trip.
  • Economical use of packaging material.
  • Reusable and recyclable solution.
  • Safe and hygienic operation.

Fluid handling & logistics solutions

Combo Life – Foldable plastic IBC for fluid handling

Combo Life is a large, foldable pallet container (dim 1155x1155x1132mm) with a sterile liner bag inside to hold 1000 liters of product. The packaging system ensure safe and hygienic transport and storage of liquid good but which also reduces costs compared to traditional alternatives. The solution is returnable, reusable and reduces the use of packaging material.

1. Simplified handling.

2. Lower cost per trip.

3. Economical use of packaging material.

4. Reduces the environmental foot print.

5. An aseptic solution.

A cost efficient solution for AlfaPac

CUSTOMER

AlfaPac is a Swedish Company established in 1969 and is the leading European supplier of polymer films for hygienic, medical and industrial applications. AlfaPac develops, produces and sells unique film products for dust free handling of powders and granules.

BACKGROUND

In 2010 AlfaPac together with their customer, a world leading manufacturer of polyolefin, started discussions about changing their existing transport packaging made of a wooden pallet with cardboard bottom tray, sleeve and lid. They looked for a long lasting, environmentally friendly and “easier to use” solution. Pallet size had to be 1140x1140mm due to existing conveyors.

SOLUTION

Schoeller Allibert offered Combo 285 BD which matched the required dimensions and internal volume. The solution is more cost efficient with a calculated lifetime of minimum 10 years.

BENEFITS
  • Less space needed in transport to different operations.
  • Easy to handle and safer work environment.
  • Better usage of warehouse for finished material stacking 4 boxes instead of 2 boxes as for the old solution.
  • Fast ROI.
  • Improved hygienic packaging and therefore increased quality.
  • Reusable, long lasting solution.

Industrial Waste management:

Industrial Waste management

Robust, hygienic and stable

Big Box are designed for long term storage and short haul transport applications. Smooth curved surfaces protect content and provide optimized internal volume unit load up to 500 kg and up to 4500 kg stack load for 1200x1000 mm footprint. Make our Big boxes a versatile bulk container. Multiple options are available for base according to end uses: skids, feet or wheels.

Protective cover

Optional lid gives the load a full 360 degree protection. The lid follows the Big box foot prints 1200x800 mm and 1200x1000 mm, enables stacking and is compatible with strapping.

1. Constant tare weight.

2. Curved smooth walls optimize internal volume.

3. Durable and protective design.

4. Taps are available as option.

5. 1200x800 mm and 1200x1000 mm footprints.

A robust plastic container for industrial waste management

Independent of industry, there are always a need to dispose waste and to handle it safe to protect people and environment. Schoeller Allibert has a wide range of products that can be modified or used directly for different type of waste such one-way packaging, plastic and metal scrap, empty paint cans and more.

Big Boxes are ideal for collecting waste either for direct destruction or for further processing. An example is car battery box which is a modified Big Box with lid on hinges and locking device. Car battery boxes are used at waste disposal centers, gas stations, auto repair shops.

BENEFITS
  • Big Boxes are robust and built for heavy duty applications.
  • They can be handled by forklift trucks and skids are available as spare parts.
  • Big Boxes are available in normal pallet footprints from 1200*800 to 1200*1000.
  • Can load up to 500 kg per container and handle 4500 kg stack load depending on version.
  • Big Boxes are hygienic with smooth inner surface which makes them easy to clean.

Hazardous Waste

Industrial Waste management

ALC Kaiman AT644L04 (600x400x400 mm)

UN certification Number: 4H2/X30/S/**/F/LINPAC ALLIBERT/BVT1091120

Raw material: PP

Closure: 1 strap (25 mm width)

Liner: Yes

Packaging groups: X (I, II & III)

Applications: ALC Approved for the transport of solid hazardous goods (waste oils filter, dust cloth with oil, …)

ALC Container Integra

UN certification Number: 4H2/Y20/S/**/12700-SAS

Raw material: PP

Closure: 2 security seals (9mm width)

Liner: Yes with 1 security seal (check closing instruction)

Packaging groups: Y (II & III)

Applications: ALC Approved for the transport and storage of seat belt retractors, airbags and other solid HazMats (UN Groups II & III).

Gas cartridges for airbags

INITIAL SITUATION

Active and passive safety automotive parts leader manufacturer needed UN approved reusable packaging to safely deliver it’ s parts all over the world to it’s OEM customers.

SOLUTION

Schoeller Allibert Integra ALC 13 10 and 13 11 600x400x250 and 300 high models did pass the very severe tests for UN approval.

BENEFITS

Standardized packaging and UN approved for solid hazardous materials including gas cartridges, complete Airbag, and seat belt retractors.

Industrial Waste management

Big Box 1732.305 (1200x1000x790 mm):

UN certification Number: 50H/Z/**/E/SCHOELLER ARCA SYSTEMS/SE-0002/4050/750

Raw material: HDPE

Closure: Lid with 2 straps (30 mm width, 4500 mm length)

Liner: No

Packaging groups: Z (III)

Net weight of hazardous cargo:

Operates with: Transportation & storage of batteries and accumulators (new and used), dangerous goods groups II & III

Big Box 2310 (1210x1010x815 mm):

UN certification Number: 50H/Y/**/SAS/BVT36282/1610/447

Raw material: HDPE

Closure: Lid with 4 straps (2,25mm width on the back & 2,50mm width on the front with metal tensioner)

Liner: Yes

Packaging groups: Y (II & III)

Net weight of hazardous cargo: max. 400 kg

Operates with: Transportation & storage of batteries and accumulators (new and used), dangerous goods groups II & III

Big Box 8450.305

UN certification Number: 50H/Y/**/F/SAS/BVT36281/3526/653
Raw material: HDPE
Closure: Lid with 2 straps (50 mm width) & 2 metal toggle latches
Liner: Yes
Packaging groups: Y (II & III)
Net weight of hazardous cargo: max. 698kg
Applications: Transportation & storage of batteries and accumulators (new and used), dangerous goods groups II & III

Big Box 8450.305

UN certification Number: 50H/Y/**/F/SAS/BVT36281/4066/753
Raw material: HDPE
Closure: Lid with 2 straps (50 mm width) & 2 metal toggle latches
Liner: No
Packaging groups: Y (II & III)
Net weight of hazardous cargo: max. 598kg
Applications: Transportation & storage of batteries and accumulators (new and used), dangerous goods groups II & III

BigBox Geobox GB76L804 (1200x1000x750 mm):

UN certification Number: 50H/Y/**/F/LINPAC ALLIBERT/BVT1091119/1764/490
Raw material: HDPE
Closure: Lid with 4 straps (25 mm width) with metal hook
Liner: Yes
Packaging groups: Y (II & III)
Net weight of hazardous cargo: max. 450kg
Applications: Transportation & storage of batteries and accumulators (new and used)

BigBox Geobox GB76L804 (1200x1000x750 mm):

UN certification Number: 11H2/Y/**/F/LINPAC ALLIBERT/BVT1091121/1764/490
Raw material: HDPE
Closure: Lid with 4 straps (25 mm width) with metal hook
Liner: Yes
Packaging groups: Y (II & III)
Net weight of hazardous cargo: max. 450kg
Applications: Transportation & storage dangerous goods groups II & III

Big Box 4403 (1250x850x825 mm):

UN certification Number: 4H2/Y511/**/D/BAM/12696-SAS

Raw material: HDPE

Closure: Lid with 8 metal tensioners (solid frame for metal tensioners protection available in option)

Liner: Yes

Packaging groups: Y (II & III)

Net weight of hazardous cargo: max. 400 kg

Applications: Transportation & storage of dangerous goods groups II & III

Big Box 4401 (1250x1050x825 mm):

UN certification Number: 50H/Y/**/SAS/BVT36282/1610/447

Raw material: HDPE

Closure: Lid with 4 straps (2,25mm width on the back & 2,50mm width on the front with metal tensioner)

Liner: No

Packaging groups: Y (II & III)

Net weight of hazardous cargo: max. 400 kg

Applications: Transportation & storage of batteries and accumulators (new and used), dangerous goods groups II & III

Our 360° approach

01. Supply chain and processes survey

Using returnable transit plastic packaging starts with a complete survey of the existing supply chain organization, efficiency and cost of each customer.

Our team of local industrial manufacturing specialists, will survey your current packaging and logistics operations to offer clever cost saving solutions.

Our 360° approach

02. Standardized cost saving logistic solutions

All our Industrial Manufacturing packaging solutions have standardized dimensions to be fully compatible with all process, handling and logistics devices. Offering optimized payload, and increased internal dimensions compared to most alternative solutions, our Folding large containers and small crates enable to store, pack, and ship more parts in a standard volume. Drop doors for easy access increase labor efficiency while loading and unloading.

Exceptional stacking strength allow higher piles of containers optimizing warehouses and truck filling.

Folding or nesting when empty, our packaging solutions lower reverse logistics cost, and help reduce carbon footprint

Our 360° approach

03. Bespoke packaging solutions tailored to your needs

Inside standard reusable transit packaging, the shape of your sensitive parts may require specific dunnage, trays and modules to offer maximum protection and insure 100% quality handling efficiency and ergonomy. To customize our standard solutions to your special needs our teams will work in close cooperation with local or global partners. They will define, design, and offer bespoke internal modules avoiding dust and damages. We will also insure maximum number of parts in each container. Textile, vacuum formed plastic, foam, material will be defined to enable optimized cost and life time.

Our 360° approach

04. Renting and pooling through our partners

According to specific circumstances like short term supply contract, packaging sourcing strategy, lack of resources to maintain packaging, it can be more profitable for our customers to rent standard or specific packaging, than invest in a privately owned RTP fleet. For those cases, each local Schoeller Allibert Automotive specialist can recommend our pooling and renting partner companies offering the best local services.

Our 360° approach

05. Repairs and maintenance

We offer a comprehensive repair and maintenance service, suitable for complex products subject to heavy use in industrial environments.

Contracts are local, and tailored to specific circumstances. They can include replacement parts, on site repairs, or regular maintenance and upgrades.

Refurbishment: Our refurbishment option, based on local agreement with Schoeller Allibert, offers an opportunity for customers to gain a cost-down on packaging for quality refurbishment to extend the life of your fleet.

Our 360° approach

06. Recycling services

Recyclability is an important feature of returnable plastic packaging systems. SchoellerAllibert offers all the necessary recycling services. We collect used containers and crates. After cleaning, grinding, washing and drying, they are ready to be remolded and re-used. No pollution, no waste. We take care of all the necessary steps, creating a sustainable packaging cycle.

Using fewer scarce commodities is an important development for the packaging industry. By focusing on recycling, companies can considerably reduce their purchase of commodities and supplies. This is an important contribution to saving our environment. We feel a responsibility to support and endorse this positive development. We’re confident recyclability will set the standard.

Products and brochures

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